Summary
Choosing the right crossover frequency can greatly improve the performance of your system and allow you to choose the most effective tweeter.  It might even save you some money.  This article examines some of the factors involved in determining the best crossover frequency.
 


Fig 1. Response curves of a 6.5" woofer


Fig. 2 -- 30 degree off-axis response relative to on-axis


Fig. 3 -- Response curves of an 8" woofer


Fig. 4 -- 8" woofer relative response curve


Fig. 5 -- Response curves for a 10" woofer


Fig. 6 -- Relative response of a 10" woofer


Fig. 7 -- Response curves for a 6.5" woofer capable of a high crossover frequency


Fig. 8 -- Relative Response curve of excellent high-frequency 6.5" woofer


It's a common question among DIY'ers... I'm using a 6 1/2" woofer and 1" fabric dome tweeter, what's a good crossover frequency.  Almost invariably, the web pundits shoot back a reply "2 khz is good".  The more knowledgeable of the pundits actually take a second to look at the model number of the tweeter and might comment on the suitability for it's use with a 2khz crossover, but that's another story.

The real question is why? Not that these folks are wrong -- quite the contrary. Most 6.5" woofers do perform well with a crossover frequency of 2khz or below, but are they at their best?  Probably not.  There are competing objectives at work here.  Generally, the higher the crossover frequency, the less audible the crossover is, as we're pushing that crossover out of the range where human hearing is most sensitive, but at the same time, off-axis response of most woofers deteriorates with increasing frequency.  Moreover, a very common mistake that many novice speaker builders make is to consider the on-axis frequency response of the woofer they want to use and assume that since the manufacturer claims that the "usable" frequency response of the woofer is from, for example, 40hz to 6000hz that the highest possible crossover frequency is up around 6000hz.  I get quite a bit of mail asking about crossovers for certain woofers and, often, people are starting with the assumption that they can crossover drivers outside of what I consider the optimum range. Even more often, people are reporting good results with these high crossover frequencies; and although I tend to believe that they're quite convinced the response of the speaker is good, there may be other aspects of the speaker that is not as good as it could be, namely the imaging.  So how do we pick the point that is low enough to maximize imaging, but high enough to minimize the audibility of the crossover (as well as other factors which are beyond the scope of the article, that improve as we raise the crossover frequency).  Further, it's not until we answer this question, that we should even consider which tweeter we should use in a design.  Remember, there's no "best" tweeter, which tweeters work best for a given design are dependent on the crossover frequency.

First, lets talk about imaging.  Imaging is generally at its best when the drivers are radiating in the most omnidirectional regime possible.  As the wavelength of the sound the driver is producing begins to approach the diameter of the driver, the driver begins to start "beaming", i.e., it starts radiating in a smaller and smaller horizontal window in front of the speaker.  Stated another way, imaging, quite simply, is the ability of the speakers, when operated in stereo, to accurately place the instruments and voices horizontally within the soundfield. When you listen to speakers, listen for the "focus" -- how precisely are sonic images created? Can you place from left to right the voices and images? Or does everything appear to emanate from a particular location? One thing I do is visualize the drummer. Most drummers place the hi-hat to the left of the snare drum, the tom toms to the right, and have an array of cymbals from left to right. I listen for the exact placement of the drums in the recording. The good part about listening for drums is that they also can span the crossover frequency, so I can learn something if, for example, the cymbals and bass drum image well, but the tom toms don't (that tells me that the imaging through the crossover frequency is not good -- there is likely to be a measurable off-axis null somewhere around the crossover frequency).

So what causes this and what can you do about it? Well, as you might have gathered from the title of this article is that it could be due to a poorly selected crossover frequency. What can you do about it? If the drivers will permit, you can adjust the crossover frequency, but in some cases the driver selection will not allow it, so avoiding the problem early in the design phase is critical. Since I recently read an exchange on a message board by some experienced listeners/DIYers as to driver selection that my own experience tells me will lead to poor off-axis performance, I decided to measure some drivers to illustrate the phenomena.

First, lets look at the basic design criteria for driver selection in a two-way loudspeaker. The "textbook" drivers will have a woofer with extension at least one octave above the crossover frequency and a tweeter with at least one octave below (assuming we're using relatively high-order acoustic rolloff slopes for each driver.) More importantly, the 30 degree off-axis response of the woofer will be down no more than about 3-4 db at the crossover frequency. Figure 1 shows the on-axis and off-axis performance of a typical 6.5" midwoofer for illustration.

What we notice about this woofer is that, aside from the somewhat nasty peaks and dips, is that the response looks like it's down about 3-4 db at 3khz. Although this looks like a half decent crossover frequency for this woofer (and many people write to me noting that they're crossing over this woofer at this frequency) when we look very closely at the relative response curves for this woofer, we find that the optimum crossover frequency is a bit lower.

Here I've taken the 30-degree off-axis response for the woofer and charted it relative to the on-axis response. Further, to get a clear picture of what the woofer is doing, I've used 1/3rd octave smoothing. This gives us a good look at how quickly this woofer is rolling-off off-axis. Closer inspection shows that the optimum crossover frequency for this woofer is in the range of about 2300-2700hz before the off-axis performance is likely to result in poor imaging. Accordingly, our web pundits have done their job and the off-the-shelf 2khz crossover frequency recommendation is quite acceptable.

But is 2khz a magic number for all 6.5" woofers? No. What we really want to do is to extend that crossover frequency up as high as possible to move the crossover region as far away from the portion of the audible spectrum that our ears are most sensitive to. Moreover, I've heard very, very few tweeters that didn't sound better crossed over at a higher frequency -- although some tweeters sound equally good at very low crossover frequencys, these tweeters tend toward the top-end of the price spectrum. Being a bit more technical, we ideally want a crossover frequency for the tweeter that is at least 2-3 octaves above the resonance frequency. For our expensive tweeters with a 500hz resonance, this does not present a problem. Less expensive tweeters, however, can sound as good as their more expensive counterparts, however, if used within their optimal range (which occurs at a higher frequency -- it makes sense if you think about it, with some tweeters you're paying more solely to be able to cross them over at a lower frequency without a loss in performance.) If we have a tweeter with a resonance frequency of around 900hz, things change considerably and we would like a crossover frequency of around 2700hz -- just at about the bare edge of this woofer's performance. This is where extensive listening tests will come into play after crossover modelling. What sounds better? Should we crossover higher to accomodate the tweeter or lower for the improvement in imaging? It's the speakers where the designer has made this choice well that tend to sound very good.

Going a bit further, what about the classic two-way with an 8" woofer? Some of the best two-way designs use an 8" woofer with a 1" tweeter; and there's no reason to succumb to popular trends and conclude that the 6.5" woofer is the only choice for a two-way design. In fact, with proper driver selection, I'll wager that a good 8" woofer two-way will sound better than its' 6.5" counterpart.

What we see in Fig. 3 are the response curves for an 8" woofer. It certainly rolls off earlier than the 6.5", but lets look at the relative response curve...

In the 30 degree relative response curve, we see that the off-axis response starts dropping rapidly after about 2500hz. For this woofer, we would want to use a crossover frequency of no more than about 2000-2300hz. The good news is, though, that we can use a crossover frequency of 2000hz-2300hz! This means that we want to look for a tweeter with a Fs (resonance frequency) of less than about 750hz. There are quite a few reasonably priced, high performance tweeters that meet this criterion.

Now lets look at the "big boy" -- a 10" woofer. Successful two-way designs with 10" woofers have been few, historically. It was a message asking why a 10" woofer would be unsuitable for a two-way design that, in fact, prompted this analysis. The question is well-founded, too, when we look at the on-axis response of the 10" driver.

I've seen it written that this 10" woofer might be more suitable for a two-way design than the 8" woofer previously discussed, due to the somewhat smoother on-axis performance this driver exhibits. Clearly, the 10" woofer has higher sensitivity, does not show the dip in response at about 1500hz that the 8" shows, and the 10" extends out to about 2500hz. Good choice for a 2-way design? No. Not, at least, in my estimation. Why? Lets go to the video-tape...

In the relative response curve for this 10" woofer, we see the off-axis performance starting to decline at about 800hz and dropping steadily thereafter. In fact, this driver is down 3-4db in the range of 1200-1550hz. Although some extremely high-performance tweeters may provide acceptable performance with this low crossover frequency, the woofer would have to have extremely good midrange performance to make the effort worthwhile. An impossible effort? Certainly not, but the average DIY'er is not going to obtain acceptable imaging with this woofer in a two-way design. However, let me raise one caveat that I alluded to earlier. The use of a series crossover or low-order parallel crossover that requires a large overlap in driver response through an extended crossover region may provide suitable results while still permitting the use of a tweeter with an Fs in the 500-800hz range while still exhibiting minimal distortion. Personally, I have concerns about using a woofer in a region where the geometric diameter of the driver is approaching a wavelength that the driver is reproducing for many other reasons (like having an unacceptably large interdriver spacing). Nevertheless, although this particular 10" woofer does not appear to be ideal for a two-way design, there is considerable variation among drivers.

A particularly highly-regarded 6.5" woofer, for example, is often recommended for use at crossover frequencies of 3000hz - 3500hz. When we look at the response curves for this woofer, we see why.

In these curves we see that this woofer has excellent extension and does not start to rolloff appreciably until above 5khz. Further, the response is quite smooth both on and off-axis. Looking at the relative response curve only further emphasizes the excellent performance of this driver.

In this relative response curve, we see that this 6.5" woofer has very good off-axis performance and is quite easily capable of being crossed over as high as 3400-4000hz! Since many fine tweeters are available at very low prices that have an Fs under about 1500hz, there is a wide variety of great units to match up with this woofer to achieve an excellent sound. But is there a free-lunch here? No. Unlike the Dayton 6.5" woofer shown in the first example (that has very powerful and articulate bass reproduction at a very low price), the Vifa woofer shown in these graphs has very little low-end bass performance and most two-way designs using this woofer require a subwoofer for optimum full-range performance.

In summary, choosing your crossover frequency is not all that hard. It's simply matter of understanding why a certain crossover frequency is preferable over another. Once the crossover frequency is selected, a good determination can be made as to the tweeter's performance parameters that are necessary. In many cases, understanding these things and applying them to your design process at the outset will improve your success dramatically, i.e., select the woofer first, determine the maximum crossover frequency of the woofer, and then choose your tweeter accordingly to avoid "overbuying" a tweeter with capabilities that you will pay for but don't need, but making sure that you are not buying an expensive tweeter that can't do what will be required to work in conjunction with your chosen woofer. Alternatively, you may find yourself choosing between two equally priced tweeter and wondering which is better for your application. Chances are, the one that tries to do less for the same money, but still does what you need it to do, might perform better for you. But that's another story.


Copyright 2001, Wayne Jaeschke
Unauthorized reproduction prohibited

 

 

All text and images copyright Wayne Jaeschke, 2000-2002.
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